PROGET – Firedoors

THE FIREDOOR IN A CLASS OF ITS OWN

“Indisputable quality”

• Especially sturdy door for safe functioning over time
• Ideal for application to uneven or weak walls
• Fully isolated frame for true “dry wall installation”
• Built to order for all kinds of requests
• Fully galvanized door, including the “hidden” parts
• Made of hot-galvanized sheet metal, “Sendzimir” processed
• Corrosion protection also provided along cut edges of the metal sheets
• Painted with epoxy-polyester thermoset powders in a 180 degrees (Celsius) oven
• Substantial paint layer (70 microns plus)
• Optimal corrosion resistance demonstrated by 500 hour salt-fog test
• Unaffected by severe climate changes, demonstrated by 2000 hours with +60° to -10° cycles at 75% humidity
• Finishing with high-quality aesthetics
• Orange skin anti-scratch structured paint
• Customizable with wide selection of RAL colors

“Practicality of use”

• Truly sturdy frame that facilitates anchoring to the wall
• Suitable for all wall types
• Different installation methods to choose from
• Significantly reduced installation times
• Type approvals for multiple installations to different wall types
• Ample size range
• Wide variety of accessories

“Conformity to standards”

• In-house Ninz R&D with specialized testing equipment
• Fire testing in accordance with UNI 9723 and EN 1634-1
• Mechanical testing for the CE marking of accessories
• CE marked door accessories studied and sized to meet standard European requirements
• Careful selection of materials and manufacturing methods
• Strict product testing for conformity to declared technical standards
• Absolute functional certainty over time
• Doors “type approved” in compliance with M.D. 21 June 2004
• Products delivered with the documentation required by current regulations

“Manufacturing technology”

• Manufacturing in modern and functional facilities which employ the latest technologies to maintain high quality levels and product uniformity
• The entire production process – from raw materials to painted and packaged products – takes place inside Ninz’s own facilities, ensuring a 360 degree door control

Opening direction

Opening direction needs to be indicated while ordering

One-leaved doors available in the following classes:

Two-leaved doors available in the following classes:

NOTE: The colors represented in the photos are not standard. Door closer provided upon request only.

STANDARD ELEMENTS

which comprise Proget firedoors:

Door leaf

• Made of “Sendzimir” processed hot-galvanized sheet metal, press folded and electro welded
• Perimetral rebate on 3 sides, flat at the bottom
• Internally reinforced with hot-galvanized steel profiles
• Heat-insulated treated mineral wool packing that is rigidly joined to the sheet metal
• Internal stiffeners for overhead door closer and panic bar
• Single thickness of 60 mm

Standard frame

• Sturdy profile with a sizeable cross section
• Made of “Sendzimir” processed hot-galvanized sheet metal
• Equipped with special assembly brackets
• Grooves for thermo expansive sealing and rebate sealing
• Standard installation via anchors for mortar fixing
• Upon request installation via expansion screws or screws onto the subframe
• Lower spacer, mounting template
• Rests on finished flooring without rebate
• Strike plates in PA6 black nylon for lock bolt and safety bolts
• Assembly required for doorframes

Thermo expansive sealing

• Mounted on vertical doorframe profiles and central vertical profiles (for two-leaved doors)
• Mounted above and below the leaves depending on the certification

NOTE: Cylinder and rebate sealing provided on request only. The handle requires assembly.

Hinges

• Nr. 2 three-wing hinges for each leaf
• of which one ball-bearing hinge with screws for vertical adjustment of the leaf, CE marked as per EN 1935, classified for up to 160 kg load, 200.000 cycles durability, suitable for fire door use
• and one hinge with self-closing spring

Safety bolts

• Nr. 1 or 2 safety bolts applied on hinge side leaf edge

Locking mechanism

• Reversible locking mechanism with bolt and central latch
• CE marked in conformity with EN 12209 standard
• Insert with patent key, Euro profile cylinder ready

Handle

• Fire rated handle in black PA6 nylon with steel core
• Steel installation plate with cylinder hole
• Backplate in black PA6 nylon
• Fastener screws and patent key insert

INCLUDED ACCESSORIES

which comprise Proget firedoors:

Closing regulator

• Standard two-leaved doors include an RC/STD Closing regulator to ensure the correct closing sequence of the leaves
• CE marking in conformity with EN 1158 standard

Locking mechanism for secondary leaf

• “Flush-bolt” automatic locking of the secondary leaf
• Lever control for unlocking

Upper coupling system for the secondary leaf

• Secondary leaf lock activated device which inserts rod into the upper strike box
• Upper strike box in pierced steel with steel roller

Lower coupling system for the secondary leaf

• Vertical rod with steel point which inserts into lower strike box
• Lower floor catch (floor-mounted bushing) made of self-extinguishing black nylon with rebate stopper

Identification plate

• Metal tag with door identification data, in accordance with current regulations

Standard paint – group 01:

Leaf color NCS 4020-B50G;             Frame color NCS 5020-B50G

NOTE: If the door ever needs to be repainted, follow the precise instructions on the “painting” page.

Finishing

• Standard painted with epoxy-polyester thermoset powders in a 180 degrees oven, orange skin, anti-scratch
  finishing
• Standard pastel turquoise color, lighter tone for the leaf (NCS4020-B50G), darker tone for the frame (NCS5020- B50G)

Standard packaging

• Single leaf wrapped into stretchable polyethylene (PE) film
• Single packaging for each doorframe with stretchable
  polyethylene (PE) film
• Palletized on wooden pallets

 

Door weight	class	kg/m2 of wall opening
1 leaf	EI260, REI 60	37
2 leafes	EI260, REI 60	35
1 leaf	EI2120, REI 120	42
2 leaves	EI290, REI 120	40

INSTALLATION ONTO OTHER WALL TYPES

Other types of installation are possible, all of which have been rigorously certified and approved

• Frame for dry wall installation with expansion screws
• Frame for dry wall installation with screws onto the subframe
• Frame for installation on plasterboard
• Block frame for in the reveal application
• Embracing frame for plasterboard/lightweight construction installation

OPTIONAL ACCESSORIES

A wide variety of accessories and surface finishes are available on request for maximum value enhancement of Proget doors to your own specific needs. The proper accessories can help resolve:

Safety-related needs

• Doors for panic exits (see panic bars)
• Doors for emergency exits (see emergency exit handles)
• Open doors which must be closed in case of fire (see leaf holding systems)

Installation and utilization needs

• Frame extensions
• Floor mounted floor catch in galvanized steel
• Drip steel-profile
• Special fastener screws
• Kick and protection plates
• Rectangular windows, standard dimensions or built to order
• Round windows

Access-related control issues

• Electrically-activated lock mechanisms
• Electric handle mechanisms
• Magnetic blocking mechanisms

Performance enhancing

• Sealing
• Cylinders
• Door closers
• Special closing regulators
• Special handles

Customized finishing

• Select paint colors from a wide variety of RAL tints
• NDD – Ninz Digital Decor, graphic images applied with special ink jets and protected by a transparent topcoat. Infinite varieties of customizable decorations in harmony with specific door settings
• Stainless steel handles
• Colored handles

Packaging for maximum protection

Sturdy wooden crates protect all doors and related accessories

• NDD decorated doors
• Construction sites
• Shipping abroad
• Special transport

NOTE: Details on the optional accessories may be found in the other pages of this website:

• Finishing
• Accessories for metal doors
• Panic bars

WINDOW WITH FIRE RATED GLASS

Upon request all one- and two-leaved fire doors REI 60 and REI 120 may be equipped with round or rectangular windows with fire rated stratified glass and window frames.

 

Limits prescribed by regulations

According to standards UNI 9723 and EN 1634-1, windows may be smaller but not larger than the test sample size, and the reverse holds true for the border strip around the window which may be wider but not thinner. The following limits correspond with these restrictions.

Borders, window position

“Border measurement“ refers to the distance from the edge of the window to the wall opening of the door.

Window thickness
class	glass thickness
REI 60	21mm
REI 120	53mm

NOTE:
Position and measurements indicated above are for standard. Different positions and measurements may be considered as long as they respect the minimum “a” and “b” border strips and maximal measurements mentioned in the certificate for the window. The window itself may not be supplied separately except for replacements. It is always advisable for doors with windows to be equipped with door closers for controlled closing.

ATTENTION!
REI windows become opaque on exposure to temperatures of 40 degrees or higher, or when installed outside and exposed to UV radiation. Minor aesthetic imperfections or tiny air bubbles do not compromise the fire resistance of the glass, and do not constitute grounds for claims.

FRAME EXTENSIONS FOR PROGET FIREDOORS

IM 1

Frame extensions to be mounted in addition to the Proget frame to serve as embracing frame made of “Sendzimir” processed hot-galvanized sheet metal and painted the same color as the doorframe with epoxy-polyester powders. Profile on three sides, upper corners with 45 degree joint, fixing with screws and plugs in groove (screws and plugs not included).

 

IM 3

Frame extensions to be mounted in addition to the Proget frame to serve as embracing frame, especially for EI₂90, EI₂120 with installation for expansion screws fixing. , especially for plasterboard. Made of “Sendzimir” processed hot-galvanized sheet metal and painted the same color as the doorframe with epoxy-polyester powders. Profile on three sides, upper corners with 45 degree joint, fixing with screws and plugs (screws and plugs not included).

 

IM 4

Frame extension to be screwed to the Proget doorframe acting as a wall cladding. Made of “Sendzimir” processed hot-galvanized sheet metal painted the same color as the doorframe with epoxy-polyester powders. Profile on three sides, upper corners with 90 degree joint. Complete with fastener screws. To mount the frame extension, fixing holes need to be drilled into doorframe on site. Combine with sealing to conceal the screw heads.

 

IM 5

Telescopic frame extension to be screwed to the Proget doorframe acting as a wall cladding for expansion screw fixing. Consists of two overlapping profiles with a 25mm adjustable range. Made of “Sendzimir” processed hot galvanized sheet metal painted the same color as the
doorframe with epoxy-polyester powders. Profile on three
sides, upper corners with 90 degree joint. Complete with fastener screws. To mount the frame extension re-drilled holes are available on the frame. Combine with sealing to conceal the screw heads.

STEEL FLOOR CATCH

Floor-mounted steel floor catch for two-leaved Proget doors. Made of pierced and successively galvanized steel.
Includes rebate stop for the passive leaf, the strike box for insertion of the rod, Nr. 3 screws and Nr. 3 plugs. To be used in place of the nylon floor catch for doors that usually remain open and where carts and heavy equipment pass on a regular basis.

FF REBATE SEALING

FF/CR sealing (for EI₂ doors) and FF sealing (for REI doors) in black extruded profile to cut and to be pressed into the dedicated groove in the perimetral frame and on the central joint of two-leaved doors.

NOTE: Upon request sealing supplied for single one-leaved or two-leaved doors to be cut and mounted on site.

THRESHOLD

Fixed threshold in anodized aluminium supplied with relative rebate sealing. To be installed for single and double leaved doors onto the floor with screws and plugs (not supplied).

NOTE:
This devices is delivered only when the door has been ordered with thermal insulating characteristics. For the installation it is necessary to adapt the threshold to the frame of the door and to drill a hole for its fixing. Further it is necessary to finish up the threshold with silicone.

Door cross sections – Measurements

One-leaved doors
Horizontal cross section

Doors without lower threshold
Vertical cross section

TWO LEAVED EI₂90 DOORS

Proget EI₂90 two leaved doors feature an additional isolated central rebate profile, which is applied onto the active leaf.

Standard installation method

INSTALLATION WITH ANCHORS FOR MORTAR FIXING

The standard installation method for Proget doors is to use the anchors for mortar fixing. Appropriate cuts will need to be created in the walls (section 80 x 200 mm). The anchors should be bent and blocked inside the wall. For fire sealing purposes and a perfect mechanical fit, the space between the doorframe and the masonry shall always be filled with concrete mortar.

One-leaved doors
FM L = from 500 to 1035 x FM H = from 1775 to 2200

FM L greater than 1035 and/or FM H greater than 2200

Two-leaved doors
FM L = from 850 to 2070 x FM H = from 1775 to 2200

FM L greater than 2070 and/or FM H greater than 2200

NOTE:
For proper installation, the cuts for the anchors should be 80 x 200 mm in size.

Optional installation methods

INSTALLATION FOR EXPANSION SCREWS FIXING

Installation method certifi ed for: one- or two-leaved EI₂60, REI 60, REI 120, EI₂90 two-leaved and EI₂120 one-leaved doors, for expansion screws. Designed for installations onto blockwork, masonry or homogenous concrete wall, with density of (1200±400)kg/m³ and a thickness of (200±50)mm.

The supplied doorframe comes factory heat-insulated with special materials and includes corner joints and a lower spacer to be added on site. This method allows for “dry wall” installation of the doors without requiring any additional masonry work. Installation of the door, therefore, becomes a simple mechanical operation plus the final adjustments.

NOTE:
Please specify clearly whether the door is for subframe installation or for direct wall installation with expansion
screws.
* concealing with concrete mandatory for EI₂90 and EI₂120 fire-rated doors.

WALL SCREWS

For direct wall installations or installation onto subframes, special expansion screws should be used without plugs. Please see the “accessories” pages for more details.

BLOCK FRAME FOR IN THE REVEAL APPLICATION

Installation method certified for one- and two-leaved EI₂60, one-leaved EI₂120 or two-leaved EI₂90 doors. The supplied frame comes factory heat-insulated with special materials and includes corner joints and pre-drilled screw holes on the rebate. Installation for expansion screws (not supplied). This method allows for “dry wall” installation of the doors without requiring any additional masonry work. Installation of the door, therefore, becomes a simple mechanical operation plus the final adjustments.

Order measurement	required wall opening	doorframe opening	exterior of doorframe
FM L (width)	FM L + 70 mm	FM L – 80 mm	FM L + 60 mm
FM H (height)	FM H + 35 mm	FM H – 40 mm	FM H + 30 mm

NOTE:
Expansion screws recommended:
– for light wall Würth type DBL-(WUS-SK)-Z3-180-10×202
– for heavy wall Spit type L 10 – 102/152

Lightweight construction installation

LIGHTWEIGHT CONSTRUCTION INSTALLATION WITH EMBRACING FRAME

Installation method onto lightweight constructions certified for one- or two-leaved EI₂60, REI 60 and REI 120 doors. The supplied frame comes factory heat-insulated with special materials and includes corner joints and pre-drilled screw holes with cover caps.

Door cross section and lightweight construction version: (EI₂60)

Lightweight constructions EI₂60
EI₂60 fire-rated doorsets can be installed onto every wall or partition which is of the board covered type with studs made from metal or timber with a fire resistance equal to or greater than the EI60 supporting construction.

Order measurement	required wall opening	doorframe opening	exterior of doorframe
FM L (width)	FM L – 25 mm	FM L – 80 mm	FM L + 60 mm
FM H (height)	FM H – 12 mm	FM H – 40 mm	FM H + 30 mm

NOTE:
Expansion screws recommended:
Lightweight constructions should be done following the specific door installation instructions.

Order measurements

Wall openingDoorframe opening

PTL = FM L – 80
PTH = FM H – 40

Lightweight constructions
wall openingBlock frame opening

FPC L = FM L – 25
FPC H = FM H – 12Opening L = FM L + 70
Opening H = FM H + 35

EI₂90 2 leaves:
from 2271 to 2540 x from 2151 to 2300
from 1801 to 2500 x from 2301 to 2500
from 1801 to 2380 x from 2501 to 2630

EI₂120 1 leaf:
from 1126 to 1340 x from 2301 to 2500
from 901 to 1340 x from 2501 to 2640

HANDLE HEIGHT

One-leaved door
h = 1050 (FM H ≥ 1750)

Two-leaved door
h = 1050 (FM H ≥ 1750)

Opening measurements – Overall dimensions

OPENING MEASUREMENTS AND OVERALL DIMENSIONS WITH 90 DEGREE OPENING

Two-leaved doors with panic bars

One-leaved doors with panic bar